Quick answers live in our FAQ, and finished work is in the gallery.
How a screen printed shirt gets made
Every screen printing order runs through the same five steps: artwork, film, screen, press and box.What happens in the film
Artwork. The art file is separated into one layer per ink color. This eagle design uses seven: a white base, blue, yellow, tan, orange, cream and black.
Film. Each layer prints on its own clear film positive, with registration marks so every color lines up.
Screen. A mesh screen is coated with emulsion, laid over the film on the exposure unit and exposed to light, and the design and its registration marks wash out into a stencil. Every ink color gets its own screen.
Press. The black shirt is loaded onto the platen. The white base prints first, then each color prints one at a time on a carousel press, with a flash cure after every color. The shirt runs through a conveyor dryer and is heat pressed to finish.
Box. The shirts are folded, stacked by the dozen and boxed.
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